PROBLEM: MATTING / CRUSHING
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PICTURE #36
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PICTURE
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| RECOGNIZING: |
__ Visible at installation: _____________
Latent/Time: ___________________
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| LOCATION: |
In traffic lanes and pivot points. Doorways,
in Front of furniture, around the beds, in font of the vanity,
stairs. landings, hallways, and entry ways to the kitchen. |
DEFINITION/
APPEARANCE: |
The collapsing of the pile yarns, under use,
so that the carpet looses most of it's resilience. Matting is
entanglement of fibers. |
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| PREVENTION: |
Sell carpets with an excellent twist level
to the yarn bundle.Upgrade your customers into carpets that have no
matting or crushing warranties. Sell the best pad. Encourage the use
of walk off mats. Qualify and caution your customer about "high expectations"
as this is a textile product. Because of different fiber characteristics,
the sales person must understand that carpets made of nylon yarn will
have more resiliency against crushing than those
carpets of olefin yarn. It does need to be properly
vacuumed and maintained. |
| RECOGNIZE |
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Pull
tufts __No
Manufacturing __ Defect
Provide
a 3"x7" swatch of unused carpet with your inspection report for
testing.
Other:
Check for soil using a dry and then a wet, white cloth. Pour a tablespoon
of water on the carpet's pile, then agitate it into the pile yarn.
Does this produce suds or a sticky residue from cleaning
chemicals that were not rinsed out during cleaning? Check yarn bundle
encapsulation, saturation, and penetration. Although there is no
industry standard, the accepted minimum is 75% for cut pile construction
and 60% for a heavy loop pile (bulky. berber type) construction.
Holding the point of the tuft in your forefinger and thumb, try
to pull filaments out of the tips of the tufts (this is called filament
slippage). Is this excessive? Another test is to vigorously
rub a quarter across the pile surface ten (10) times. Is the Fuzzing
or filament slippage excessive? If there is filament slippage, remember
the yarn bundle wrap may be good, however, it is possible that the
latex mix was improper or poorly cured, thus preventing the latex
from adequately penetrating: the yarn bundle and attaching itself
to every filament of yarn.
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Picture # 36
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Manufacturer's recommendations and guidelines
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Manufacturer's installation guidelines
Manufacturer's care and maintenance brochure |
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Installation |
Specification |
Maintenance |
NO manufacturing defect |
Locally Caused |
This is a manufacturing defect |
Within Industry Standards performing up to it's characteristics and
desired
standards.
Other: Residue from carpet cleaning. Cooking oils, wax or cleaning
residues from vinyl, wood and/or resins from wood burning. |
| RESOLVE |
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Manufacturer |
Dealer or Specifier
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Installer |
Consumer |
Other: Carpet cleaner. |
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Problem can be corrected |
Problem can not be corrected without replacing floor. |
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If the yarn bundle encapsulation, saturation,
and penetration is less than 60% for a cut pile or 50% on a for a
heavy, loop pile, the generally accepted standards, filaments will
slip from the yarn bundle and allow the poor appearance to accelerate.
If the matting is the result of soiling or cleaning residues, then
a qualified professional carpet cleaner can improve the carpet appearance
and performance at the consumers expense. Because nylon fiber carpets
will absorb up to 4% of it's body weight in moisture, they will respond
to a hot water extraction cleaning and tend to "fluff up" more. While
all carpet fibers will definitely perform better when clean and free
of soil and other residues, one should not expect carpets of olefin
yarn to bounce back. These fibers have little or no memory and
displays an only "fair" resilience. It should be noted
that many times the carpet is performing up to the characteristics
and standards of it's design and just because the carpet looks bad
does not mean it's defective. The customer just has high expectations
for a textile product, or the carpet was over sold! |
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